Low temperature self-regulation heating cableHome > Products > Anze Self-regulation heating cables Series

  • Specification
  • Installation Manual
 
I. Overview
Anze series self-regulation heating cable series products' core is special developed PTC material. that is using special low, medium and high temperature PTC material to produce according to the structure of patented produc. its technical performance is optimal, and all the material is not burning, quality is first-class. The products are mainly used in the field of environment of high temperature, steam cleaning pipeline, inflammable and explosive, high protective level, limitted using conditions, and installated at permanent and not easy to be disassembled and free maintenance or underground pipeline, containers, tanks, instrument and equipment of built-in or external paste type antifreezing, heat preservation, heating tracing, etc. And it also fit for many electric equipment of extension and development. Such as power plant meter control instrument pipeline needed steam sweeping lines, offshore oil platform heat transmission and antifreeze, West-East natural gas transmission station pipeline explosion-proof, anti condensation, anti freezing plug and can meet with such a variety of requirements of high and several ten times heating energy , and the need to cross, overlapping, years of continuous use, the use of long life and many other special requirements of heating filed.
 
 
2., Structure
Structure and material of Anze series self-regulation heating cable:
(1) multiple strands tinned or nickel plated copper wire twisted flat type soft  wire;
(2) special PTC functional core strip;
(3)  composite insulating & reinforced protective layer (it is optional according to customers' needs);
(4) (7) FEP insulating layer and reinforcing layer;
(5) shielding layer, heat insulation delay ((it is optional according to customers' needs);
(6) tinned or nickel plated copper wire, woven, shield or armor sheath;
 
3. Advantages:
(1) Anze self-regulation heating cable system can automaticly adjust the output power, so it will not be burned because of its own heat, but can be adjusted for the actual needs of the heat, it is a new generation of energy-saving electric heating element.
(2) Quick start at low temperature, the temperature is uniform, and automaticly limit temperature at the high temperature, all or part of the temperature can be automatically adjusted by the temperature change, don't need thermostat.
(3) easy  to install and do maintenance, AC-DC both ok, wide working voltage, wide adaptability, high degree of automation, operation and maintenance cost is low.
(4) can be arbitrarily truncated or in a certain range of length using, and allows multiple overlapping without consideration of high temperature hot and burnt. Combined with far infrared radiation technology to the human body beneficial harmless, double shielded 100% anti electromagnetic wave, heat insulation delay to improve gap withstand temperature.
 
 
4, Technical characteristics:
 
(1) characteristics of the power temperature
This characteristic is measured under the conditions of the simulation of the pipe heating.  With the increase of the temperature of the heating system, the power decreases linearly with the decrease of the temperature of the heating system, which reflects the ability of the power to adjust the temperature automatically. It should be pointed out that the power of the electric heating is stable state parameter, the influence factors are many, it can not simply use the current multiplied by the voltage to be calculated, different voltage, power, temperature rating curves is different.
 
(2) maintainning temperature 
using heating trace or a heating system, if the heat is transferred to the system by the heating trace is the same with the heating amount of the system transfered to the surroundings, and the temperature can be maintained at the highest temperature for a rate of temperature product. If control precision, it need thermostat. 
 
(3) Maximum withstand temperature
the PTC core strip can withstand certain temperature from external heat source. if higher than this temperature, the power of PTC core strip accumulated lower. Therefore, do not exceed the maximum temperature  of PTC core in the long term using.  Using heat insulation isolation method, can withstand over max. temperature in a short time, the length of the time of safety is a major indicator of product quality.
 
(4) Maximum surface temperature
In a closed container with good insulation, put a enough length of electric heating trace, the highest temperature at the rated voltage is the highest surface temperature of the electric heating. This parameter is very important in the field of flammable or explosive gas. Different voltage, different power, different temperature grade products have different maximum surface temperature.
 
(5) Service life:
the service life of the electric heating mainly depends on the PTC heating core band in the using of the output power of the attenuation rate, while the insulation layer and the outer sheath should meet the requirements, otherwise it will affect the service life. The service life is usually measured by the power  attenuation rate.
 
(6) Maximum using length:
the length of the cable can be arbitrarily shortened, but only within the scope of a certain length connecting; in other words shall not exceeds the maximum length of use. The maximum length of use is different from the minimum ambient temperature due to the rated voltage, the power, the cross section of the conductor, and the minimum ambient temperature. If the length of the request is more than the maximum length of the electric heating trace, it should be used to connect the power supply or take special wiring or use special specifications of medium length or long type with hot cable.
 
(7) product flame retardant characteristic:
flame retardant divided into self extinguishing and non flammable, oxygen index should be greater than or equal to 30. Non combustible and flame retardant is the two concepts, different grade, but  the flame retardant should be green environmental protection flame retardant.
 
(8) starting current
It refers to the cable at a certain temperature of a heating system instantaneous current when power on, starting current is usually higher than several times more than the stationary current value. 
 
 
 

  

Model

Working voltage (V)

220v Maximum surface temperature / recommended maintenance temperature温度(℃)

Maximum withstand temperature(℃)

Maximum gap using temperature(℃)

Thermal insulation method maximum clearance using temperature((℃)

Minimum installation temperature(℃)

10℃ 3" Starting current / steady current ratio

220v Working voltage maximum using length  (m)

Power w/m.10℃

Temperature rating

Series code

Structure code

5,10,15,20

WHKH

Fb

Reinforced type (-CTf)

3.6.12.24.36.48.
110.220.380.600

85/≤75

160

205 less than 15min

≥200(≤15min)

-60

≤3note: include 220v

prokuct≤

(0.1-1.0)A/m.10℃3

50

5,10,15,25

Fb1

100

10,15,25,35

Fb2

150

15,25,35,45

Fb3

200

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Note:
1, the maximum using length according to the working voltage, please refer to the application manual from the dealer or manufacturer.
2, can be customized according to the needs of a variety of surface temperature required by the user, different voltage, different highest surface temperature.

 

Application of Anze self-regulatiing heating cable system
 
 
1, Application in the environment of high temperature, inflammable, explosive, high level of protection of oil and chemical pipeline heating 
 
Anze self-regulating heating cable system provides a variety of electric heat tracing solution for the pipeline heating, anti freezing and liquid heat insulation of various industrial pipelines and industrial tanks.
 
Pipeline heating (inflammable and explosive, high protection level of oil, chemical, natural gas pipeline)
Low and medium viscosity liquid storage tank. (such as: water, ammonia)
Medium viscosity liquid storage tank heating. (such as: oil, resin)
To prevent tank crystallization (such as: caustic soda)
To prevent condensation of the tank (e.g., the flying dust of the conical bottom of the container)
Specific application please contact Anze headquarter or dealers to obtain information and consulting.
 
 
 
2, Application of  roof  & gutter snowmelting self-regulating heating cable system 
Anze self-regulating heating cable system to automatically adjust the heat output auomatically, will not overheat and anti ultraviolet radiation, reliable and safe. You can cut the cable at scene, cable spacing can be very small, save energy and is suitable for all roofing, roof material, roof eaves and downpipe antifreeze system reliable protection to avoid damaged in winter. In the cold winter, snow melting exposed to cold eaves to form icicles, and may be entering the building. From the serious threat to the safety of pedestrians and family. In addition, downpipe will be frozen or blocked, resulting in snowmelt overflow and downpipe cracking.
 
In order to solve these problems, you may need to manually remove the ice. It is often less effective, unsatisfactory effect. Anze self-regulating heating cable system can maintaining a smooth channel and clear snowmelt timely, so as to effectively prevent the icicle formation.

 

Anze self-regulating heating cable system is widely used in various types of roofing: metal, plastic, wood, asbestos, rubber or asphalt, etc.. The system can completely solve your troubles, so that the winter is carefree.
 
 
 
 
 
 
 
 
 
Reliability and safety
Anze self-regulating heating cable system is safe and reliable. Since the self-control technology can prevent overheat, the system can even be used for plastic eaves. Special processed outer sheath can resist ultraviolet rays, which can ensure the reliability and durability of the cable. Once installed, the whole system is not required to maintain.
 
Energy efficiency, cost saving
Anze self-regulating heating cable system in many aspects of the economic. In addition to prevent damage to the roof and eaves and to avoid the accidents caused by this, the minimum maintenance and low energy consumption required by the system can also save a lot of cost. By self-regulation technology, the system is installed in the place of need to heat to ice-melting. And energy consumption was significantly lower than other conventional systems.
 
Simple design and installation
In strict accordance with the Anze design guide, the whole design, ordering and installation process will be very simple. At the scene, no complex electrical components, according to the actual needs of cutting cable length. Both simple and complex, the system uses the same components, which makes the design more flexible and simple.
 
Intelligent temperature controller
Save energy, easy to install and operate, connecting convenient, clear visual interface, automatic control, without manual intervention.
 
 
 
3. Application of Anze self-regulating heating cable system in road snow melting
Anze self-regulating heating cable snow melting system is also not required the complex concrete pouring by snow melting pad, it is more than the heating system through the liquid more price advantage.
 
Anze self-regulating  heating cable snow melting system has advantages of reliable performance, simple design, easy installation and maintenance, low energy consumption, and so on. It is also based on these advantages, the snow melting system has become the most sensible, the most reasonable choice.
 
Anze self-regulating heating cable is used rugged enclosure to ensure effective protection and easy identification, but also conducive to the construction of maintenance, on-site preparation and post pouring concrete.
 
Easy installation
The heating cable is fixed on the steel wire mesh. One-time pouring concrete.
Anze self-regulating heating cable in the snow melting system, heating cable around the right concrete wrapped to ensure good heat conduction.
 
 Easy maintenance
The circuit can be quickly recovered if the Anze self-regulating heating cable system is damaged (as in the concrete sawing). Only need to repair damaged the cable, after its performance can be restored.
 
ANZE control temperature and heating cable in the snow melting system, heating cables buried under the concrete. But all the terminals are in the external connection box, easy to control.
 
 
Energy saving and high efficiency
 
Anze self-regulating heating cable melting system unique self regulation performance means each cable issued a moderate heat, and consume minimal power. All Anze self-regulating heating cable snow melting system's terminals are made in the field, and are placed in the control of the external connection box.
 
Anze self-regulating heating cable is a fusion the polymer and the conductive carbide of the parallel wire copper power bus, and pass CQC certification. In order to prevent the mechanical impact and corrosion, the copper core and the power bus are wrapped in the modified polyolefin shell. Heating cables are buried in concrete, which is very sensitive to the surrounding temperature. The resistance decreases with the temperature, and the electric current increases with the increase of the temperature. On the contrary, the resistance increases with temperature rise, and then reduces the heat output. Self-regulation techniques can be guaranteed at the appropriate time and area in the heating cable to generate heat. Its advantages are obvious: long term reliable performance, simple design, easy installation and maintenance, and reduce energy consumption. The heat generated at each point of the heating cable depends on the ambient temperature. Even though there is a phenomenon of overlapping under the concrete, it can avoid the phenomenon of overheating. Temperature control device with temperature limit is also a surplus.
 
Anze self-regulating heating cable snow melting system without complex nodes, thus avoiding in concrete pavement thermal expansion and contraction damaged. At the same time, the system can avoid the heat of the fluid system, the heat is not uneven, corrosion, leakage, node freeze and other issues. Simple installation, more cost advantages. The whole process is simplified as "laying, fixing, pouring".
 
Anze self-regulating heating cable can be cut into a suitable length in the scene, and the spacing of the 30mm is a long distance. We do not need to set the length, shape and size in advance. Nor will it be the result of a temporary change to the design to produce a delay in order to avoid the loss.